TM 10-3610-202-14
(6) Remove rub-up board assembly from counter
assembly if necessary.
(7) Remove phototrays from counter.
(8) Remove headliner composing machine (refer
to paragraph 4-33).
(9) Remove the counter assembly from the
shelter.
c. Repair. Repair of the counter consists of the
following:
(1) Door handles and latching mechanism.
Replace door handles and latching mechanism as follows:
(a) Remove the two screws and nuts which
attach the handle to the right-hand door.
(b) Remove the single screw which attaches
the center plate of the latching mechanism to the handle
center flange.
(c) Remove the handle and withdraw the
latching mechanism from the mechanism bar guides.
(d) Position new handle in door and secure
with two attaching screws and nuts. (e) Insert the latching
mechanism bars into the bar guides.
(f) Position the latching mechanism center
plate against the handle inner flange and install the
attaching screw.
(g) Check handle and mechanism for correct
operation.
(2) Drawer handles. Replace the drawer handles
as follows:
(a) Remove the two screws which attach the
handle from the inside of the drawer and remove the
handle.
(b) Position new handle on cabinet drawer
and install attaching screws.
(3) Drawer locking knob. Replace the drawer
locking knob as follows: (a) Open drawer and remove clip
at inner end of knob shaft.
(b) Withdraw knob and remove locking lever
and spring.
(c) Insert new knob into front drawer panel
hole and position spring and locking lever onto knob shaft.
(d) Push knob shaft through rear guide hole
and install retainer clip.
d. Installation Install the headliner counter as
follows: (1) Using heavy paper, construct a mounting hole
location template by placing the paper on the removed
counter and marking mounting holes.
(2) Using the template as a guide, drill mounting
holes in the replacement counter.
(3) Position counter assembly in shelter and
secure with bolts and nuts.
(4) Position the headliner chassis tracks on the
counter top and secure with attaching screws and
washers.
(5) Install the headliner composing machine (refer
to paragraph 4-33).
(6) Place phototrays on counter.
(7) Place rub-up board assembly on counter
assembly if necessary.
(8) Remove top drawer adjacent to sink and
secure drain assembly with hose clamp.
(9) Position sink shield and secure with blind
rivets.
(10) Position faucet bracket to side of sink shield
and shelter wall, and secure with screws.
10-2. Sink Assembly.
A sink assembly is recessed in the forward section of
headliner counter directly below the water tank. The sink
is used to contain and/or eliminate discarded water and
other liquids The sink assembly also contains a plug and
chain which are secured to the wall directly above the
sink.
a. Removal. Remove the sink assembly as follows:
NOTE
Assure that little or no liquid is
present in sink or sink drain before
removal.
(1)
Remove
headliner
counter
top
drawer
adjacent to sink to obtain access to internal portion of sink
drain.
(2) Loosen two hose clamps and remove rubber
hose portion of drain assembly. (See fig. 10-2.)
(3) Remove the screws securing the faucet
bracket to the sink shield shelter wall. (See fig. 10-1.)
(4) Drill out the blind rivets securing the sink
shield to the headliner counter and shelter wall.
(5) Slide the sink shield to the left and remove.
(6) Remove the thread forming screws which
attach the counter panel immediately above the foremost
cupboard door and remove the panel.
(7) From the underside of the sink, release the
sink mounting fasteners and remove the fasteners.
(8) Using a suitable solvent to soften the Locktite
sealant, carefully remove the sink retaining rim while
supporting the sink from the underside.
(9) Carefully remove the sink unit together with
any spacers through the counter front panel aperture.
(10) Using a suitable solvent, remove all traces of
Locktite sealant from sink aperture in counter top. Ensure
that all surfaces are clean and dry.
(11) Using a suitable solvent, carefully soften the
sealer around the removed sink drain.
10-3
